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QA Manager (Pipeline & Onshore Facilities)

Offshore Sarawak, Malaysia · Onsite · Lead
Contract

The client has indicated a preference for candidates already authorised to work in Malaysia. Applications from candidates who need sponsorship will be considered but are less likely to progress.

Project phase
Construction & Installation · Commissioning & Startup
Asset type
Upstream Oil & Gas · Midstream Oil & Gas
Languages
English
Education
Bachelor's degree

Overview

Our client is looking for a QA Manager to support a gas receiving facility project in Malaysia. The project covers offshore pipeline and riser installation and tie-in, together with the construction of onshore receiving facilities. It also includes pre-commissioning works.

The QA Manager is responsible for the project quality management system. This includes making sure that all work meets contract, specification, code and regulatory requirements. The role reports to QHSSE and works closely with the project team, vendors, subcontractors and the client's QA representatives.

Scope of work

Scope of Work

Develop, implement and maintain the Project Quality Plan (PQP), QA procedures and Inspection & Test Plans (ITPs).

Lead and manage the QA/QC team across the offshore and onshore work fronts.

Oversee the quality of pipeline construction, riser installation, tie-in and onshore facility works.

Oversee welding, NDT, coating, hydrotest and pre-commissioning activities against approved procedures.

Plan and carry out internal audits, and vendor and subcontractor audits.

Review and approve quality documentation, inspection records, material certificates and test reports.

Manage non-conformance reports (NCRs) and corrective and preventive actions through to closure.

Coordinate with the client, third-party inspectors and regulatory bodies on quality matters.

Monitor and report quality performance and KPIs to project management and QHSSE.

Ensure the completion, review and handover of the final quality data book and project records.

Promote a quality culture and continuous improvement across the project.

Key requirements

  • Key Requirements
  • Degree in Engineering (Mechanical, Civil, Structural, Marine or a related field). A diploma with extensive relevant experience may be considered.
  • At least 12 to 15 years of oil and gas experience, including at least 5 years in a QA/QC manager or lead role.
  • Proven experience in offshore pipeline, or in onshore facility construction and installation projects (EPCIC or T&I).
  • Strong knowledge of ISO 9001 and industry codes and standards such as API 1104, ASME B31.3 and B31.8, AWS and DNV.
  • Sound understanding of pipeline welding, NDT, coating, hydrotesting and pre-commissioning requirements.
  • Experience developing PQPs and ITPs and running audit programs.
  • Able to manage NCRs and corrective actions, and to conduct vendor and subcontractor audits.
  • Experience dealing with client and third-party inspection bodies.
  • Strong leadership, communication and reporting skills.
  • Willing to work offshore and onsite in Sarawak.
  • Added Advantages
  • Certified Lead Auditor (ISO 9001).
  • CSWIP, CWI, NACE or similar inspection certifications.
  • Familiarity with Petronas or Malaysian oil and gas standards and procedures.
  • Experience with pipeline or riser tie-ins and subsea pipeline hook-ups.

Certifications required

CSWIPCWINACE or similar inspection certifications.

Standards and codes

ISO 9001API 1104ASME B31.3ASME B31.8AWSDNVPetronas or Malaysian oil and gas standards
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